LUXBEAM® LLS1000

Maskless Direct Imaging, below 1 µm

LLS1000 brings DLP-based direct imaging into the sub-micron node — the resolution semiconductor-adjacent and advanced-packaging lines need, at production throughput. One photohead, integrated into your machine, built in-house from optics to firmware.

The Visitech LUXBEAM® LLS1000 photohead

In production

Sub-micron, in real production

The LLS1000 maintains 1 µm line/space resolution at full production throughput. The complete imaging system – from optics to firmware – is in production and shipping today. 

An engineer monitoring an LLS1000-equipped imaging line

What sets it apart

  • Sub-micron resolution

    A LASER source and high-NA projection optics resolve down to 1 µm line/space — the sub-micron node semicon-adjacent and advanced-packaging lines demand, at production throughput.

  • Stitch-free, in focus

    Real-time autofocus and stitch-free imaging hold sub-micron features across the full field — verified by SEM on production resist.

  • Vertically integrated

    Optics, LASER source, DMD, electronics and the LURIA software stack — engineered under one roof and delivered as one imaging head you mount and drive.

Applications

Where LLS1000 fits

  • Sub-µm semicon

    1 µm line/space on Ø300 wafers for semiconductor-adjacent patterning — MEMS, sensors and emerging device nodes where masks are too slow to iterate.

  • Advanced packaging

    The finest packaging lines — fan-out, RDL and chiplet interconnect — exposed maskless, with die-shift compensation and stitch-free imaging built in.

  • R&D to production

    Change the design at 2 PM, run it at 3 PM. The same photohead carries a process from first silicon through to 24/7 production volume.

Print testing — on wafer

Sub-µm imaging, actually imaged

No simulations, no marketing renders. Real microscopy of resist patterned by LLS1000 — straight from the production floor. Open any tile to see the full frame.

  • LLS03 · Optical

    3.0 µm

  • LLS02 · SEM

    2.0 µm

  • LLS1000 · Si wafer · SEM

    1.0 µm

  • LLS1000 · detail · SEM

    < 1 µm edge

Specifications

LLS1000 — at a glance

Imaging & Layout

Resolution
1 µm
Light source
405 / 375 nm laser
Throughput — Ø300 mm wafer
~32 s · 112 wph
Throughput — 515 × 510 mm panel
~110 s/side · 32 pph
Test substrate
Resist
Typical applications
Finest RDL for CPO and photonic interposers, glass-core fine RDL, mask writing
Substrate / panel
Wafers, up to 600×600, glass
Segment
Advanced packaging

Integration

Mechanical mount
OEM-defined kinematic
Cooling
Liquid
Power
24 V DC + aux
Control interface
Ethernet (LURIA) · GPIO
Data path
10 GbE pattern streaming
Pattern formats
GDSII · OASIS · ODB++ · Gerber
Real-time features
Positioning · scaling · rotation · warping · re-routing · autofocus
Operating environment
Class 1000 · 22±2 °C · 45±5 % RH

Throughput measured single-pass on Ø300 mm resist; panel figures on 515×510 mm. Real-world numbers depend on resist and energy density — consult the datasheet for verified values under your process.

Why Visitech

We engineer the imaging heart
inside your next machine

Visitech engineers at work in Drammen
Optics, electronics, light sources, software and firmware — built in-house.
  • Masks are the past

    Maskless DLP-based exposure means zero physical masks to procure, store or replace. Change the design at 2 PM, run production at 3 PM.

  • Vertically integrated

    Every critical element under one roof — tighter tolerances, faster iteration and complete system optimisation that bolt-together solutions cannot match.

  • Field-proven partner

    The industry standard for high-throughput Direct Imaging — running 24/7 in PCB, advanced packaging and semicon production worldwide.

Stacked LLS photohead production lineup

Engineered in-house.
Deployed and supported worldwide.

Years of DLP experience
25+
Systems deployed
15 000+
Field-proven reliability
24/7
  • What is the LLS1000?

    The LLS1000 is the flagship LUXBEAM® photohead — a maskless, DLP-based Direct Imaging subsystem that exposes patterns down to 1 µm line/space. It is a subsystem you integrate into your own machine, not a complete tool.

  • How does it reach 1 µm?

    A LASER light source and high-NA projection optics drive a DMD micromirror array, with real-time autofocus and stitch-free imaging holding sub-micron features across the field — verified by SEM on production resist.

  • Subsystem or complete system?

    A subsystem. Visitech delivers the imaging heart — optics, light source, DMD, electronics and the LURIA software stack — which you mount and control via Ethernet and GPIO in your own platform.

  • What throughput can I expect?

    ~112 wafers/hour on Ø300 mm (single pass) and ~32 panels/hour on 515×510 mm. Real-world throughput depends on your resist and energy density — the specification above lists the measured conditions.

  • When is it available?

    LLS1000 is pre-production, entering production in 2026. Talk to an engineer to reserve an evaluation slot and discuss integration timelines for your platform.

Get started

Bring Visitech inside your next machine

Tell us about the resist, panel, line/space, and volume you need — we’ll come back with a configuration and timeline.

  • NorwayHQ · Drammen
  • ChinaShanghai
  • United StatesAllen, TX
  • JapanTokyo